To simplify the installation of larger sprockets, Cogmatic provides split sprockets in 2 or 4 sections for both new production and field replacement applications. Our split sprocket solutions are manufactured as solid ring components, we include match marks, patch plates, and spacer pins to ensure the engineered performance of the sprocket and simplify installation. Cogmatic has extensive experience splitting large sprockets. Working with a supplier that understands the challenges of splitting steel and maintaining tolerances is critical to your success!
Along with sprockets delivered as solid rings, Cogmatic manufactures sprocket segments, which present many advantages in field replacement (MRO) applications. The primary advantage is their modularity, which allows for easy replacement of worn-out or broken sections without needing to replace the entire sprocket. This not only reduces maintenance costs but also minimizes downtime in industrial operations. They’re easier to store and transport and more cost-effective because only a small section might need replacement.