-
Making Noodles: Flame Machining and True Shapes
- Girth Sprockets
Product: Girth SprocketsIndustry: Aggregate Processing As rotating drums for processing aggregate materials have become larger, the room around them hasn’t. This has resulted in girth sprockets that need to be big enough for large roller chains or even engineered chains,… -
Meeting Short-Term Production Needs
- Large Sprockets
Cogmatic Flame Machining delivers high-volume sprockets Customer: A U.S. manufacturer of undercarriage assemblies. Product: Large sprockets with unusual tooth forms Challenge: Cogmatic supplies this customer with a variety of fabricated crawler sprockets for undercarriage assemblies. Many of these sprockets required… -
Prototype Testing
- Crawler Sprockets
Product: Large, Heavy Crawler Sprockets-Split Version Cogmatic has made very large, heavy crawler sprockets for one of our customers for years. These parts have an unusually large bore and the customer always wanted the part in one piece to avoid… -
Fabricating New Rotator Gears
- Rotator Gears
Cogmatic helps customer develop new equipment offerings Customer: A major manufacturer of rock crushing equipment. Product: Rotator Gears and companion drive pinions Challenge: The company was tasked with introducing three new models of rock crushing equipment over the past several… -
Solid Sprocket Corrects Chain Wear and Breakage
- Ring Sprockets
Cogmatic quality helps customer standardize Customer: A South Dakota manufacturer of trommels Product: Solid Ring Sprocket (vs. Segmented Sprocket) Challenge: The customer was having a number of quality issues that were leading to complaints by their end users. The customer… -
Improved Sprocket Tooth
- Crawler Sprockets
Cogmatic lets customer focus on big picture Customer: A major manufacturer of trenching equipment. Product: Crawler Sprockets Challenge: The customer had field problems that involved teeth breaking off of the crawler sprockets that were fabricated in their own facilities. These… -
Flame Machined Parts Reduce Maintenance and Downtime
- Large Sprockets
Cogmatic helps Ag customers get down on the farm Customer: An agricultural equipment manufacturer. Product: Large sprockets Challenge: The customer was looking to reduce the need for equipment maintenance, which led to farmers being out of the field. They were… -
Ring Gear Part Re-Engineered for Customer
- Ring Gears
When our customer approached us for assistance, they provided our team with the Outside Diameter of the drum and a count of the remnants of the worn-out teeth. -
Smoothing Out a Tooth Form
- Large Sprockets
Cogmatic solves early chain and sprocket wear with modified tooth Customer: A major manufacturer in stationary concrete mixing plant industry. Product: Large sprocket Challenge: Cogmatic was asked by an existing customer to quote on a sprocket that had been in… -
Besides a 14-Foot Segmented Gear, Can You Make Two 18-Foot Gears for Us?
- Large Gears
Cogmatic steps up to customer challenges Customer: A rock crushing equipment manufacturer. Product: Large Gears Challenge: Our customer that manufactures rock crushers had a problem. While we made a number of gears for them, we did not make the largest…
